Foam-In-Place Packaging Systems

Foam-In-Place Packaging Systems

  • Application
Foam packaging
    Foam packaging
  • Application
Foam packagingApplication
    Foam packaging
  • Application
Foam packagingApplication
    Foam packaging
  • Application
Foam packagingApplication
    Foam packaging
  • Application
Foam packagingApplication
    Foam packaging
  • Production by
Foam padProduction by
    Foam pad
  • Production by
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    Foam pad
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    Foam pad
  • FOAMplus®
Bag Packer²FOAMplus®
    Bag Packer²
  • FOAMplus®
  • FOAMplus®
  • FOAMplus® 
Custom Premold 
    Custom Premold
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Foam Packaging Materials & Systems To Fit Any Need

Foam Packaging Material for All Levels of Protection

FOAMplus® Universal Foam - Experience superior product protection with substantial savings and source reduction from our broad application higher-yielding Universal Foam.

Available in 3 densities; light, medium and heavy, FOAMplus® Universal Foam lowers your damage costs with better compression per square inch, plus it nearly doubles in volume providing 44% savings on material cost. In addition, the lighter weight saves on shipping costs. Because it protects an expanded range of product weights up to 100 lbs., Universal Foam may be the only foam packaging product you need to have around. Read more by clicking the Foam & Supplies Tab above.

Download a pdf that examines the savings from Universal Foam

Storopack also offers a full range of foam-in-place FOAMplus® chemistry for all levels of protection. Please contact us for analysis to find the most cost-effective FOAMplus® product for your packaging requirements.

Foam System Choices to Match Your Requirements

Our selection of FOAMplus® foam packaging machines allow all types of shippers to produce custom protective packaging on demand. Packing materials can be produced at the packing station or pre-molded. See the Machines tab at the top of this section for more detailed information on our machines.

Reliable, Versatile Protection

Applied directly around the product or using a mold FOAMplus® is easy to use and offers multiple protection and efficiency benefits.

  • Resilient and impact resistant to absorb transportation shocks
  • Braces product in place
  • Versatile — different foam densities, film styles and sizes available
  • Regular and anti-static film in rolls, bags and tubes
  • Light weight lowers transportation cost
  • Simple to operate foam-in-bag and direct foam systems
  • Reliable, self-cleaning, state-of-the-art equipment
  • Clean, easy to use and space saving

Bag Packer2

Quickly create foam padding that contours to your products at the touch of a button with the FOAMplus® Bag Packer2.

  • Two film widths available
  • Set up offline at an individual packing station or inline on a conveyor
  • Floor-mounted system in height-adjustable with add-on table
  • Table model available
  • 15 gallon, 55 gallon and 275 gallon chemical supply





Bag Packer

Storopack's FOAMplus® Bag Packer is a foam-in-bag system that saves time and money by providing economical, efficient and secure protection for products of virtually any size, shape or weight.

  • Produces 23 foam-filled bags per minute at the touch of a button.
  • Operator can easily change bag sizes and foam-fill amounts based on the packaging requirements.
  • Easy-to-use programmable controller cuts waste, improves efficiency and simplifies operator training.
  • Store settings for up to six different bag sizes with varying degrees of    foam-fill amounts.
  • Self-cleaning gun and robust design keep maintenance costs down.

Watch the FOAMplus® Bag Packer Demonstration (Video/Audio Length 1:36)
See the FOAMplus® Bag Packer In A Manufacturing Facility (Video/Audio Length 1:59)


Hand Packer

One of the fastest foam-packaging systems available, Storopack's FOAMplus® HAND PACKER is a hand-held direct-foam system designed to speed up the packing process without sacrificing quality.

  • Fully electronic microprocessor controls maintain consistency
  • Speeds up the packing process without sacrificing quality
  • Self-diagnostic software keeps system working smoothly and effectively
  • Self-cleaning gun keeps maintenance costs down.

Watch the FOAMplus® HAND PACKER Demonstration
(Video/Audio Length 1:49)

Custom Premold Foam Solutions

FOAMplus® Premold Urethane Protective Packaging from Storopack offers a sound choice over other types of preformed protective packaging, wrapping or cushioning materials. With our efficient, cost-saving mold design and creation process, secure custom fit product protection, and the prospect of faster, easier packing, you benefit from multiple improvements to your packaging process.

  • Accurate design and consistent production process guarantees a perfect fit every time
  • Produced and delivered from 17 convenient locations across North America
  • Variety of foam densities available for proper cushioning protection
  • Works to fit products as small as 4" x 4" x 1"
  • Can be created to pass any ISTA testing method
  • Review detailed printed CAD proofs before you spend any money on tooling
  • Designs include demonstration of the complete packing procedure


Watch a FOAMplus® Pre-molding Information Video

Full Range of Foam & Supplies

Foamplus® Universal Foam

Storopack's lower density foam products are lighter weight and higher yielding but offer better compression strength than our competitor's higher density foams


3 Densities

  • .29 Light
  • .62 Medium
  • 1.19 Heavy


Material Savings and Source Reduction

  • Reduce material cost per carton as much as 24% annually
  • Nearly doubles in volume for up to 44% less material usage


Lower Freight Cost

  • Save on shipping cost while benefiting from superior protection



Storopack also offers a wide range of other foam densities for various applications.



FOAMplus® Tubes

Specially designed film formatted in narrow rows to create a strip of versatile foam cushioning tubes.

  • Create on-demand or in batches
  • Available in 18" and 24" widths with perforation in 5" lengths
  • Adjust foam fill as needed
  • Perfect for Reverse Logistics to replace missing original packaging


FOAMplus® Film

  • Standard and anti-static film
  • Wide range of widths


FOAMplus® Manual Cutter

  • Designed to handle liner rolls up to 48" wide


Foam-In-Place Systems Integration

FOAMplus® machines integrate easily into any packing environment. They're a perfect high-speed and convenient in-line packing tool where on-demand custom packaging is required. Or they can be placed in a separate work area to produce pre-molded packaging materials.

As part of the Storopack Process, our team works closely with you to develop a plan that offers the most efficient placement of your FOAMplus equipment. Then we provide training, testing, auditing and adjustments for a streamlined process.



Foam made of polyurethane. FOAMplus® is produced without CFCs (Chlorofluorocarbons) or HCFCs (Hydrochlorofluorocarbons). FOAMplus® foam cushions can be reused for multiple shipments of the same product. Its light weight helps to save fuel during transport. As part of the general waste stream, FOAMplus® foam is an excellent fuel source for modern waste-to-energy facilities.


Contact Person

Tommy Moorman

T (513) 870-6392

NOTE: To view PDF downloads on this page and in the media bar above you must have Adobe Acrobat Reader®. Click here to download Adobe Acrobat Reader.

Foam-in-place systems create instant custom protective packaging

Custom foam in place packaging is a snap with Storopack’s FOAMplus®. We offer a variety of fast and convenient solutions that let you create instant foam packaging on-demand.

The FOAMplus® Bag Packer is a foam-in-bag system. Fill up to 23 bags per minute to pre-form foam packaging materials in a mold, or to place directly into the shipping carton. The FOAMplus® Hand Packer works with a hand-held gun to dispense foam directly into the shipping carton or into a wooden mold using a liner.