Foam-in-place systems create instant custom protective packaging

Custom foam in place packaging is a snap with Storopack’s FOAMplus®. We offer a variety of fast and convenient solutions that let you create instant foam packaging on-demand.

The FOAMplus® Bagpacker is a foam-in-bag system. Fill up to 23 bags per minute to pre-form foam packaging materials in a mold, or to place directly into the shipping carton. The FOAMplus® Handpacker works with a hand-held gun to dispense foam directly into the shipping carton or into a wooden mold using a liner.

PDF Download the FOAMplus® catalog in PDF format

PDF Download the FOAMplus® Compressive Strength catalog in PDF format

PDF Download the FOAMplus Custom Premold Solutions brochure

Foam-In-Place Packaging Systems

Foam-In-Place Packaging Systems

  • FOAMplus
  • FOAMplus
  • Bagpacker 
Formed in CartonBagpacker
    Formed in Carton
  • Bagpacker
Formed in A MoldBagpacker
    Formed in A Mold
  • Pre-forming
Molding SystemPre-forming
    Molding System
  • FOAMplus® 
  • Handpacker
Direct Into
A MoldHandpacker
    Direct Into
    A Mold
  • Handpacker
Direct Into
A CartonHandpacker
    Direct Into
    A Carton
  • FOAMplus 
Custom Premold 
    Custom Premold
Videos Pictures Downloads

Foam Packaging Materials & Systems To Fit Any Need

Foam Packaging Material for All Levels of Protection

FOAMplus® Universal Foam - Experience superior product protection with substantial savings and source reduction from our broad application higher-yielding Universal Foam.

Available in two densities, Standard and Medium, FOAMplus Universal Foam lowers your damage costs with better compression per square inch, plus it nearly doubles in volume providing 44% savings on material cost. In addition, the lighter weight saves on shipping costs. Because it protects an expanded range of product weights up to 100 lbs., Universal Foam may be the only foam packaging product you need to have around. Read more by clicking the Foam & Supplies Tab above.

Download a pdf that examines the savings from Universal Foam

Storopack also offers a full range of foam-in-place FOAMplus® chemistry for all levels of protection. Please contact us for analysis to find the most cost-effective FOAMplus® product for your packaging requirements.

Foam System Choices to Match Your Requirements

Our selection of FOAMplus® foam packaging machines allow all types of shippers to produce custom protective packaging on demand. Packing materials can be produced at the packing station or pre-molded. See the Machines tab at the top of this section for more detailed information on our machines.

Reliable, Versatile Protection

Applied directly around the product or using a mold FOAMplus® is easy to use and offers multiple protection and efficiency benefits.

  • Resilient and impact resistant to absorb transportation shocks
  • Braces product in place
  • Versatile — different foam densities, film styles and sizes available
  • Regular and anti-static film in rolls, bags and tubes
  • Light weight lowers transportation cost
  • Simple to operate foam-in-bag and direct foam systems
  • Reliable, self-cleaning, state-of-the-art equipment
  • Clean, easy to use and space saving


Storopack's FOAMplus® BAGPACKER is a foam-in-bag system that saves time and money by providing economical, efficient and secure protection for products of virtually any size, shape or weight.

  • Produces 23 foam-filled bags per minute at the touch of a button.
  • Operator can easily change bag sizes and foam-fill amounts based on the packaging requirements.
  • Easy-to-use programmable controller cuts waste, improves efficiency and simplifies operator training.
  • Store settings for up to six different bag sizes with varying degrees of    foam-fill amounts.
  • Self-cleaning gun and robust design keep maintenance costs down.

Watch the FOAMplus® BAGPACKER Demonstration (Video/Audio Length 1:36)
See the FOAMplus® BAGPACKER In A Manufacturing Facility (Video/Audio Length 1:59)


FOAMplus Handpacker

One of the fastest foam-packaging systems available, Storopack's FOAMplus® HANDPACKER is a hand-held direct-foam system designed to speed up the packing process without sacrificing quality.

  • Fully electronic microprocessor controls maintain consistency
  • Speeds up the packing process without sacrificing quality
  • Self-diagnostic software keeps system working smoothly and effectively
  • Self-cleaning gun keeps maintenance costs down.

Watch the FOAMplus® HANDPACKER Demonstration
(Video/Audio Length 1:49)

Full Range of Foam & Supplies

Foamplus® Universal Foam

Storopack's lower density foam products are lighter weight and higher yielding but offer better compression strength than our competitor's higher density foams.
Download Universal Foam brochure for testing & savings details.
Better Compression Strength For Enhanced Protection

  • .29 density withstands 3.2 psi more than standard .40 density
  • .62 density withstands 10.2 psi more than standard 1.19 density

Material Savings and Source Reduction

  • Reduce material cost per carton as much as 24% annually
  • Nearly doubles in volume for up to 44% less material usage

Lower Freight Cost

  • Save on shipping cost while benefiting from superior protection

Storopack also offers a wide range of other foam densities for various applications.



FOAMplus Tubes

Specially designed film formatted in narrow rows to create a strip of versatile foam cushioning tubes.

  • Create on-demand or in batches
  • Available in 18" and 24" widths with perforation in 5" lengths
  • Adjust foam fill as needed
  • Perfect for Reverse Logistics to replace missing original packaging


FOAMplus Molding Systems

  • Create true custom packaging on-demand
  • Produce up to 13 cushions per minute


FOAMplus Film

  • Standard and anti-static film
  • Wide range of widths


FOAMplus Manual Cutter

  • Designed to handle liner rolls up to 48" wide


Foam-In-Place Systems Integration

FOAMplus® machines integrate easily into any packing environment. They're a perfect high-speed and convenient in-line packing tool where on-demand custom packaging is required. Or they can be placed in a separate work area to produce pre-molded packaging materials.

As part of the Storopack Process, our team works closely with you to develop a plan that offers the most efficient placement of your FOAMplus equipment. Then we provide training, testing, auditing and adjustments for a streamlined process.



Foam made of polyurethane. FOAMplus® is produced without CFCs (Chlorofluorocarbons) or HCFCs (Hydrochlorofluorocarbons). FOAMplus® foam cushions can be reused for multiple shipments of the same product. Its light weight helps to save fuel during transport. As part of the general waste stream, FOAMplus® foam is an excellent fuel source for modern waste-to-energy facilities.


Contact Person

Tommy Moorman

(513) 874-0314

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